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  Chemical Plant
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  OutLine

¢º Chemical plant team conducts process development including lab scale test, design and O&M. The team carries out feasibility study with marketing research.


¢º The team and its members have participated in the projects for the development of KOGAS DME process from lab scale test, simulation, engineering design, feasibility study and O&M. The team also conducted the feasibility study for Daewoo Ship and Marine Engineering and operation of GTL pilot plant for Korea Research Institute of Chemical Technology.


 
R&D and F/S

¢º Process Simulation
    ¢¹ Tri-reformer: reaction mechanism, simulation and optimization
    ¢¹ Case study for basic design of demo-scale reformer

¢º Engineering Design
    ¢¹ KOGAS DME FPSO topside pre-FEED design
    ¢¹ Development of Reactor modulization

¢º Feed & Process Analysis
    ¢¹ CBM and Biomass as feedstock for DME manufacturing
    ¢¹ Comparison of direct and indirect method for DME processes
    ¢¹ Small-medium scale natural gas fields for DME manufacturing
    ¢¹ FPSO survey

¢º Market Analysis
    ¢¹ Product property characterization
    ¢¹ Requirements in the refinery to process the GTL syncrude
    ¢¹ Processing of GTL syncrude
    ¢¹ Economic assessment
    ¢¹ Cost sensitivity analysis
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DME Plant O&M

¢º 10 TPD DME Demo Plant
    ¢¹ Pre-operation test and maintenance
    ¢¹ DME plant operation

        ¡¤ Start up & operation
        ¡¤ Feed gas (NG, O2, CO2, Steam), Product (DME, MeOH)
        ¡¤ Pre-reformer, Tri-reformer, DME reactor, CO2 absorber/stripper,
          DME purification column and etc.
        ¡¤ Utilities (Air compressor, Steam boiler, Refrigerator, Cooling water and etc.)

¢º DME Charging Facility
     ¢¹ Pre-operation test and maintenance
     ¢¹ Charging facility operation
        ¡¤ DME charge and release control
¢º OTS(Operator Training Simulator System): Development support and Operation
    ¢¹ OTS O&M

        ¡¤ Update & revision of dynamic modeling
        ¡¤ Operator training



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GTL Plant O&M

¢º 1.0 BPD GTL Pilot Plant
    ¢¹ Pre-operation test and maintenance
    ¢¹ GTL pilot plant operation

        ¡¤ Start up & operation
        ¡¤ Feed gas (NG, CO2, Steam), Product (Light Oil, Wax)
        ¡¤ Pre-Reformer, SCR Reformer, FT reactor, CO2 Absorber/stripper etc
        ¡¤ Utilities (Air compressor, Refrigerator, Cooling water etc)

¢º KOGAS GTL Mini Plant
    ¢¹ Pre-operation test and maintenance
    ¢¹ GTL mini plant operation

        ¡¤ Start up & operation
        ¡¤ Feed gas (NG, O2, CO2, Steam), Product (Light oil, Wax)
        ¡¤ Pre-reformer, Tri-reformer, FT reactor, CO2 membrane etc
        ¡¤ Utilities (Air compressor, Cooling water and etc.)

¢º CBM: Production, Enhancement and Collection (Site : Mongolia)
    ¢¹ Pre-operation test and maintenance
    ¢¹ CBM pilot plant operation

        ¡¤ Start up & operation
        ¡¤ Christmas tree, Sucker rod pump , NG compressor, CO2 pump etc
        ¡¤ Utilities (Diesel generator, Air compressor and etc.)

[1.0BPD GTL Pilot Plant]

[CBM Pilot Plant for Production,
Enhancement and Collection]

[KOGAS GTL Mini Plant]


  Lab Scale Experiment and Analysis
¢º 2-Ch Multi Performance Tester (Reformer & DME Reactor) Experiment     ¢¹ Pre-operation test and maintenance
    ¢¹ Reforming experiment
        ¡¤ Tri-Reforming: Feed gas (CH4, O2, CO2, Steam), Product (H2, CO)
        ¡¤ ATR: Feed gas (CH4, N2, O2, CO2, Steam), Product (H2, CO)
        ¡¤ SCR: Feed gas (CH4, CO2, Steam), Product (H2, CO)
        ¡¤ Tubular Reformer
    ¢¹ DME reaction experiment
        ¡¤ Feed gas(H2, CO, CO2), Product(DME, MeOH)
        ¡¤ Tubular reactor


¢º SSR (Stackable Structural Reactor) Syn-gas Manufacturing Device
    ¢¹ Pre-operation test and maintenance
    ¢¹ Reforming experiment
        ¡¤ Feed gas (CH4, CO2, Steam), Product(H2, CO)
        ¡¤ Pre-reformer, Stackable Structural reactor etc


¢º 6 DOF Motion Simulator for FPSO Experiment
    ¢¹ Pre-operation test and maintenance
    ¢¹ Tri-reforming reactor floating experiment
        ¡¤ Feed gas (CH4, O2, CO2, Steam), Product (H2, CO)
        ¡¤ Pre-reformer, Tri-reformer, Steam generator and etc.
    ¢¹ DME synthesis reaction floating experiment
        ¡¤ Feed gas (H2, CO, CO2), Product (DME, MeOH)
        ¡¤ DME reactor, Steam drum and etc.

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¢º SCR (Steam Carbon Dioxide Reforming) Sys-gas Production Experiment
    ¢¹ Pre-operation test and maintenance
    ¢¹ SCR experiment
        ¡¤ Feed fas (CH4, CO2, Steam), Product (H2, CO)
        ¡¤ Pre-Reformer, SCR reformer and etc.

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¢º Analysis
    ¢¹ Gas chromatography
        ¡¤ Analysis of products of DME Demo Plant, GTL Pilot Plant, GTL Mini Plant
        ¡¤ Analysis of H2, CO, C1~C5, CO2, DME, MeOH
        ¡¤ Purity analysis of fuel-grade DME
    ¢¹ Real-time chemistry analyser
        ¡¤ Real-time analysis of DME Demo Plant, GTL Pilot Plant, GTL Mini Plant Synthesis Gas
        ¡¤ H2, CO, CH4, CO2
    ¢¹ Water content analyser
        ¡¤ Water content of DME
    ¢¹ Sulphur analyser
        ¡¤ Sulfur content of DME
    ¢¹ Particle size distribution analyser
        ¡¤ Particle size distribution of catalyst


[Gas Chromatography]

[Real-time Chemistry Analyser]

[Moisture Content]

[Sulphur Analyser]

[Particle Size Distribution Analyser]


 
Project History

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